Custom Compounding & Tolling

Center of Excellence for Custom Compounding & Tolling

Our vision is to bridge your material needs with our compounding asset base to help you execute your strategy.

  1. SACO AEI Polymers Custom Compounding & Tolling Business Unit has the technical resources to produce cost effective compounds and formulations to your exact specifications.
  2. Our capabilities extend to a complete range of Halogenated and Low Smoke Zero Halogen Thermoplastic and Thermoset compounds.
  3. We can compound your formulations, develop custom compounds for your specific needs or assist in research and development.
  4. Our global sourcing expertise can identify high technology raw materials and reduce raw materials cost.

WHY OUR CUSTOMERS LIKE TO WORK WITH US

  • Eliminate Capital Investment
  • Increase Manufacturing Capacity
  • Research and Develop New Resin and Additive Combinations
  • Provide Products to your Exact Lead Time Demands
  • Cost-Effectively Obtain Small or Large Lots
  • Enhance Product Lines with Low Volume (High Margin) Specialty Compounds

Formula

  • Market Capabilities
  • Establish Confidentiality
  • Map Out Opportunity

Feasibility

  • Project Team
  • EHS Study
  • Manufacturing Assessment
  • Cost Study
  • Go / No Go

Samples

  • Raws Study
  • Blending Study
  • Sampling
  • Customer Evaluation
  • Customer Set-up

Scale Up

  • Manufacturing Study
  • Establish Specifications
  • Customer Sign-off
  • Cost Review
  • Agreement

Maintenance

  • Forecast
  • Customer Contact
  • Issue Resolution
  • Order Management

Value Add: Formulation Support, Raw Materials, Logistics, Non-QC R&D

MARKETS SERVED

  • Wire & Cable
  • Film
  • Consumer OEM
  • Building & Construction
  • Industrial
  • Pipe & Profile
  • Furniture
  • Automotive & Transportation
  • Wood Plastic Composites
  • Healthcare

CUSTOM FORMULATION PORTFOLIO

  • PE
  • XLPE
  • EVA
  • PP
  • NYLON
  • EPDM
  • EPM
  • PS
  • SEBS
  • TPE
  • CPE
  • PVC

COMPOUNDING EQUIPMENT & CAPABILITIES

  • Twin Screw Extruders
  • Ribbon Blenders
  • High Filler Content
  • Farrell Continuous Mixers (FCM)
  • Henschel Mixers
  • Reactive Extrusion
  • Banbury Mixers
  • Post Absorption
  • Downstream Feeding
  • Single Screw Extruders
  • Post Blending
  • Composite Sheet Extrusion
  • Co-Kneaders
  • Liquid Injection